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BoilerTroubleshooting2026-02-06

Boiler Expansion Vessel Problems

A waterlogged expansion vessel causes pressure swings and PRV discharge — recharging or replacing fixes it.

The expansion vessel absorbs the pressure increase as water heats. When it fails, you get pressure fluctuations and relief-valve discharge.

Signs of failure

Pressure that climbs high when hot and drops when cold, water discharging from the pressure-relief valve, and frequent re-pressurizing all point to a waterlogged or failed expansion vessel.

The fix

A technician can sometimes recharge the vessel with the correct air pre-charge; if the internal diaphragm has failed, the vessel is replaced or an external one fitted.

Key takeaways

  • Big hot/cold pressure swings suggest the vessel
  • PRV discharge often traces back to the vessel
  • Recharging may restore it; failed diaphragms need replacement
  • Don't just keep topping up pressure

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